Our Portfolio

Explore our collection of precision PCB designs across various industries. Each project represents our commitment to excellence and innovation.

Industrial Multi-Channel Power Controller Board | Fused Output Distribution | DC/DC Regulated | Version 1
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Industrial Multi-Channel Power Controller Board | Fused Output Distribution | DC/DC Regulated | Version 1

Industrial

# Industrial Multi-Channel Power Controller Board | Fused Output Distribution | DC/DC Regulated | Version 1 --- ## Description Custom-designed **industrial-grade multi-channel power controller board** engineered for robust DC load management and power distribution in demanding environments. This large-format red solder mask PCB features an extensive array of **fused high-current output channels** (F1–F23+), **dual battery input support** (Batt1+, In Batt2+), and **on-board DC/DC conversion** — delivering reliable, protected power to dozens of downstream loads simultaneously. The board integrates a **microcontroller-based control system** with a dedicated **diagnostic header** for real-time system monitoring, fault detection, and field debugging. Over **40+ individually addressed output connectors** (FH1–FH49) provide flexible wiring to relays, solenoids, actuators, sensors, and other industrial peripherals. Multiple **automotive/industrial-grade blade fuses** protect each output channel against overcurrent and short-circuit faults. ### Inferred Specifications | Parameter | Detail | |---|---| | **Input Voltage** | Dual battery input (estimated 12V–48V DC range) | | **Power Regulation** | On-board DC/DC converter module with IN GND / DC/DC F references | | **Output Channels** | 40+ fused outputs via Molex/JST-style headers (FH1–FH49) | | **Fuse Protection** | Automotive blade fuses (F11, F12, F19–F23 + additional) | | **Controller** | Microcontroller (likely STM32 or similar ARM Cortex-M, QFP package visible) | | **Communication** | Diagnostic port (likely UART/CAN), USB connector, pin headers for I2C/SPI | | **Switching** | On-board relay(s) and/or MOSFET high-side drivers for load control | | **Connectors** | High-current screw/blade terminals (X1–X4), Molex-style multi-pin headers | | **Board Dimensions** | Large form factor (~200mm × 150mm estimated) | | **PCB Layers** | Multi-layer (estimated 4-layer) with heavy copper for power planes | | **Solder Mask** | Red, industrial-grade finish | | **Mounting** | 4-corner mounting holes for DIN-rail or panel enclosure mounting | | **Version** | Version 1 (silkscreen marked) | ### Key Features - **Dual Battery Input** — supports redundant or load-sharing power configurations (Batt1+, In Batt2+) - **40+ Fused Output Channels** — individually protected distribution to FH1–FH49 output headers - **On-Board DC/DC Conversion** — regulated secondary rails for logic, sensors, and low-power peripherals - **Blade Fuse Array** — field-replaceable automotive-style fuses for rapid maintenance - **Diagnostic Interface** — dedicated diagnostic header and USB port for configuration, logging, and fault readout - **Microcontroller Intelligence** — programmable load sequencing, overcurrent monitoring, and fault management - **Heavy-Duty Connectors** — high-current input/output terminals rated for industrial wiring - **Scalable I/O Architecture** — modular header layout supports application-specific wiring harnesses ### Applications - Industrial machinery power distribution & load management - Vehicle / fleet electrical system controllers (trucks, agricultural, marine) - Building automation & HVAC power distribution panels - Renewable energy system load controllers - Telecom & server rack DC power distribution - Factory automation relay & actuator driver boards - Railway & transportation auxiliary power systems - Mining & heavy equipment electrical control units --- > **Designed & Engineered by [Circuit-Board-Design](https://circuit-board-design.com)** — Custom Industrial Electronics, Power Systems & PCB Design

industrial power controller PCBmulti-channel power distribution boardfused output controller+27
Custom 24GHz Radar Module | Infineon BGT24 + STM32 Processing | PCB Design & Engineering
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Custom 24GHz Radar Module | Infineon BGT24 + STM32 Processing | PCB Design & Engineering

Industrial

# Custom 24GHz Radar Module | Infineon BGT24 + STM32 Processing | PCB Design & Engineering --- ## Description Custom-designed **24GHz radar sensor module** featuring **Infineon's BGT24-series** radar transceiver IC with **STM32 microcontroller-based** signal processing. This compact circular PCB design integrates the complete RF front-end with dual SMA connectors for TX/RX antenna interfacing, I2C communication (SCL/SDA), V_tune frequency control, and on-board IF signal conditioning (IFI/IFQ). The multi-layer board incorporates careful **RF layout practices** including controlled impedance traces, extensive ground stitching vias, and shielded component placement for optimal 24GHz performance. Key header breakouts provide access to GND, 5V, TX_EN, V_DAC, VCC_DIV, and EN control signals — enabling seamless integration into larger embedded systems. ### Key Features - **Radar IC:** Infineon BGT24-series 24GHz radar transceiver - **Processing:** STM32 microcontroller for DSP and control - **RF Interface:** Dual SMA connectors (TX/RX) - **Communication:** I2C (SCL/SDA), analog IF outputs (IFI/IFQ) - **Control Signals:** TX_EN, EN, V_tune, V_DAC - **Power:** 5V input with on-board regulation (VCC_BGT, VCC_PTAT, VCC_DIV) - **Form Factor:** Compact circular PCB with shielded RF section - **PCB Technology:** Multi-layer, controlled impedance, dense ground via stitching ### Applications - Industrial motion & presence detection - Distance measurement & ranging - Speed detection & traffic monitoring - Gesture recognition & smart home automation - Security & perimeter surveillance - IoT smart sensing systems --- > **Designed & Engineered by [Circuit-Board-Design ](https://circuit-board-design.com)** powerd by [ Electuni LLC](https://electuni.com)**— Custom RF, Embedded Systems & High-Frequency PCB Design

24GHz radar modulecustom radar PCB designInfineon BGT24 radar+27
Designing a Custom ESP32-C3 IoT Board for Real-Time Reservation and Notification Systems By Niloy Mondal | Project Showcase on circuit-board-design.com
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Designing a Custom ESP32-C3 IoT Board for Real-Time Reservation and Notification Systems By Niloy Mondal | Project Showcase on circuit-board-design.com

Industrial

In the fast-paced service industry, efficient queue management and real-time communication are critical. Whether it’s a bustling restaurant, a busy fitness center, or a clinic relying on a token system, the hardware driving these processes needs to be reliable, compact, and highly connected. For this project, I engineered a custom Internet of Things (IoT) hardware solution designed specifically to handle real-time bookings, reservation tracking, and instant notification dispatching. At the heart of this board is the highly efficient ESP32-C3 microcontroller. The Core Objective The goal was to design a versatile, small-form-factor PCB capable of maintaining a persistent internet connection to sync with cloud-based reservation platforms. It needed to be cost-effective for mass deployment while retaining enough processing power to handle secure network protocols and drive external displays or alerts. Hardware Overview & Key Features This custom PCB was designed with both functionality and physical footprint in mind. Key highlights of the board include: ESP32-C3 Module: The brain of the operation. The ESP32-C3 provides robust Wi-Fi and Bluetooth LE 5.0 connectivity. Its RISC-V core is power-efficient yet more than capable of handling real-time WebSocket connections or REST API calls to backend booking servers. Modern USB-C Interface: Included for reliable power delivery, seamless serial programming, and debugging. Flexible Power Management: The board integrates efficient voltage regulation to handle varying input loads, ensuring stable operation during continuous 24/7 uptime. Onboard Status Indicators: Integrated LEDs provide immediate visual feedback for network status, power, and active notification triggers, making on-site troubleshooting straightforward. Expansion Ready: The top pin header (H1) allows for easy interfacing with external peripherals, such as larger token display screens, thermal printers, or audio buzzers for notification alerts. Real-World Applications Because of its flexible design, this board serves as the foundational hardware for multiple service-oriented systems: Restaurant Reservation Systems: The board can act as a bridge between the host's tablet and table-side pagers, or directly control a "Now Serving" display, updating in real-time as tables clear. Gym Access & Booking: Can be integrated into turnstiles or front-desk check-in points to instantly verify class bookings or membership status via Wi-Fi. Digital Token & Queue Management: Perfect for clinics, banks, or government offices. The board fetches the current token number from the database and drives the overhead LED matrix or segmented displays to call the next customer. Conclusion This ESP32-C3 board demonstrates the power of custom embedded engineering to solve specific, real-world business bottlenecks. By moving away from off-the-shelf development boards and designing a purpose-built PCB, the final product is more secure, occupies a fraction of the space, and is optimized perfectly for IoT queue and reservation management. If you are looking to develop custom IoT hardware or need professional PCB design services for your next project, feel free to reach out through the contact page.

ESP32-C3custom PCB designIoT hardware+12